pipe hydrotest machine
hydro testers
pipe hydrotest machine Basic Information: Semi-automatic and fully-automatic steel pipe hydrostatic testing machines, stainless steel pipe hydrostatic testing machines, copper pipe hydrostatic testing machines, U-shaped pipe hydrostatic testing machines, and heat exchanger pipe hydrostatic testing machines.
1. pipe hydrotest machine Pipe diameter range: 6mm and above, length: 0.5-20 meters, maximum pressure: 300 MPa
2. pipe hydrotest machine Wall thickness: 1mm-30mm
3. pipe hydrotest machine Maximum test pressure: 300 MPa
4. pipe hydrotest machine Steel pipe length: 500mm-20,000mm
5.pipe hydrotest machine Dwell time: 5-10 seconds
I:pipe hydrotest machine Equipment Components
1.1 Water injection system for the pipe hydrotest machine, customized upon request: water pump, energy storage tank, water injection valve, and air release valve.
1.2 Pipe jacking system for the pipe hydrotest machine: pipe jacking box and cylinder, outer diameter sealing test head and inner diameter sealing device, and test head tips, customized upon request, produced individually.
1.3 pipe hydrotest machine transverse movement system: Chains automatically move pipes up and down, blowing water and pushing them.
1.4 Pipe hydraulic testing and water cleaning system: This adds a process to the transverse movement of the material, using pressurized water to clean the interior of the steel pipe.
1.5 pipe hydrotest machine bed: This system removes and feeds pipes into the bed and unloads them.
1.6 pipe hydrotest machine hydraulic system, pipe jacking, and pressurization system.
1.7 pipe hydrotest machine control system: Operating console, power cabinet, 50-inch pressure curve display, and remote monitoring system.
II. pipe hydrotest machine operating principle and timing
2.1 The pipe hydrotest machine water pump continuously fills the energy storage tank with water - transverse movement - cleaning - transverse movement - pipe jacking - water injection valve opens to inject water - steel pipe vents - pressurization - pressure maintenance - pressure relief - water relief - pre-seal pressure relief - pre-seal water relief - back pressure test head - transverse movement.
2.2 Time series beat of pipe hydrotest machine: Among them, cleaning does not occupy the internal cycle time.
Name |
Transverse |
Pipe jacking |
Steel Pipe water injection |
Steel Pipe Bleed |
Steel Pipe Pressurization |
Steel Pipe Pressure holding |
Steel Pipe Pressure relief |
Steel Pipe Bleed |
Back jacking pipe |
Total |
The shortest time |
10 seconds |
5 seconds. |
5 seconds. |
2 seconds |
3 seconds |
5 seconds. |
5 seconds. |
5 seconds. |
5 seconds. |
45 seconds |
Maximum time |
15 seconds |
5 seconds. |
20 seconds |
5 seconds. |
5 seconds. |
10 seconds |
5 seconds. |
5 seconds. |
10 seconds |
80 seconds |
2.3. Configuration parameters: the following is the steel pipe hydraulic test press regular configuration can be customized according to the requirements of the required configuration
Components |
Name |
Model |
Quantity |
Feeding rack 1 |
Cylinder φ125X200 |
trunnion type |
2 |
Water system |
Water pump (flow 100, lift 64m, power 22KW, speed 2900r/min) |
KBW100/200-22/2 |
2 |
Feeding rack 2 |
Cylinder φ125X200 |
trunnion type |
2 |
discharge bench |
Cylinder φ125X110 |
JB125X110-B |
4 |
Conveyor chain |
Transverse chain conveyor motor |
Y112M-4 4KW,1500 r/min |
1 |
Transverse conveyor chain |
Standard roller chain section 40A84 |
5 |
|
Transverse drive chain |
Standard roller chain 16A120 section |
1 |
|
Reducer for traverse chain |
XWD6-59-4 |
1 |
|
Clamping cylinder |
φ140x420 |
|
14 |
Item pipe cylinder |
ø140/80-150, tripod installation |
|
8 |
Booster cylinder |
ø125X400, front flange mounting |
|
4 |
Push the baffle cylinder |
φ160X200 |
|
1 |
Rotating roller reduction motor |
XWD4-35-1.5 |
Cycloidal pin reducer belt AC motor 4-pole |
7 |